在多尺度混合增材制造中接口策略的作用
Alan Burl1, Zaky Hussein1, Venkata Surya Karthik Adapa1
1GW Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA USA.
概括
在研究定向能量沉积 (DED) 过程的接口策略时,该研究发现,在基于电线的DED弧后异步应用时,基于粉末的DED-LP提高了平坦度和降低了多孔性. 冲击性没有受到影响.
科学领域:
- 材料科学
- 制造工程
- 添加剂制造
背景情况:
- 行业采用宏观定向能量沉积 (DED) 需要了解不同DED过程之间的接口策略.
- 异步沉积涉及不同的DED方法的顺序应用,影响最终组件的特性.
研究的目的:
- 研究基于线程的DED-arc和基于粉末的DED-LP过程之间的接口策略.
- 评估不同表面处理对零件属性的影响,如平坦度,多孔度,硬度和冲击能量.
主要方法:
- 使用DED-arc进行非同步沉积,然后使用粉末式DED-LP.
- 对不同接口策略的表面平坦度,多孔度,硬度和Charpy冲击能量进行评估.
- 对DED-LP的自我调节效应和未去除的表面污染物的影响进行分析.
主要成果:
- 与DED-arc表面相比,DED-LP表现出自我调节效应,表面变化减少了多达55%.
- 由于未去除的表面污染物作为屏障,DED-LP的孔径从99.5%显著降低到92.4%.
- 尽管密度降低,但冲击性没有受到负面影响,低相关系数 (-0.46).
结论:
- 不同步的DED-arc跟随DED-LP可以增强表面平坦性和减少多孔性.
- 在沉积步骤之间存在污染物可以意外地提高材料密度并保持冲击性.
- 选择接口策略时应考虑制造成本和特定的应用要求.
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