使用反向轮方法优化成型部件曲面
Damir Godec1, Filip Panđa2, Mislav Tujmer1
1Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, HR-10000 Zagreb, Croatia.
这项研究引入了反向轮,以最大限度地减少注塑成型部件的扭曲. 这种两步方法,结合参数优化和模具腔重新设计,实现了玻璃纤维增强聚乙烯四甲酸盐组件的曲率降低82%.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
背景情况:
- 形是注塑成型零件中常见的缺陷,影响产品质量和性能.
- 减少曲面的传统方法包括匹配腔体几何,调整缩小尺寸和优化处理参数.
研究的目的:
- 开发和评估一种两步方法,以最大限度地减少注塑成型零件的扭曲.
- 为了研究将注塑成型参数优化与扭曲减小的逆轮相结合的有效性.
主要方法:
- 利用响应表面方法 (RSM) 和Autodesk Moldflow Insight模拟来优化融温度,模目标温度和冷却液温度.
- 通过根据初始模拟结果修改模具腔形状以抵消预测的扭曲,采用逆轮.
- 使用ZEISS Inspect软件进行验证的曲面减少,以实现精确的几何对齐和测量.
主要成果:
- 最初的模拟显示最大曲面为1.85毫米.
- 在RSM优化处理参数后,最大曲面被降低到0.73mm.
- 反向轮进一步减少了曲幅到±0.30毫米,大约减少82%.
结论:
- 参数优化和逆轮的结合方法显著降低了注塑成型部件的扭曲率.
- 反向轮是一种有效的设计技术,可以实现高水平的形减少.
- 这种方法为改善注塑成型元件的尺寸精度提供了强大的解决方案,该方法在PBT-GF30部件上得到了证明.
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