相关实验视频
Updated: Jan 18, 2026

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Ultrasonic Fatigue Testing in the Tension-Compression Mode
Published on: March 7, 2018
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装载机工作设备的负载频谱的编制和应用于疲劳寿命预测中的应用
Xiaohua Shi1, Wenming Guo1,2, Jiyang Wang1
1School of Mechanical Engineering, Yanshan University, Qinhuangdao 066000, China.
Sensors (Basel, Switzerland)
|September 13, 2025
概括
这项研究引入了一种新的方法,通过创建负载光谱来预测轮式装载机疲劳寿命. 经过验证的方法准确地识别了关键故障点,提高了设备的耐用性.
科学领域:
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
- 可靠性工程可靠性工程
背景情况:
- 轮式装载机经常发生主部件故障,原因是重复开和卸载导致的循环装载.
- 现有的疲劳寿命预测方法可能无法完全捕捉重型机械的复杂负载条件.
研究的目的:
- 开发和验证一种新的方法来编制轮式装载机工作装置的负载频谱.
- 准确预测装载机工作单元的疲劳寿命,并确定关键故障区域.
主要方法:
- 实验数据收集和预处理,包括对气块和链接触力进行映射和惯性校正.
- 使用雨水流量计数方法和推算系数编制整个生命周期负载光谱.
- 通过低振幅负载遗漏方法优化测试效率.
- 结合有限元分析 (FEA) 与材料S-N曲线,使用nCode DesignLife和ANSYS Workbench.
主要成果:
- 准确预测轮载机工作单元的疲劳寿命.
- 识别容易导致疲劳失败的关键区域.
- 与实际现场反数据对预测准确性的验证.
结论:
- 拟议的负载频谱编译和疲劳寿命预测方法是准确可靠的.
- 这种方法可以显著改善轮载机的设计和维护,降低故障率.
- 这些发现为提高重型建筑设备的运行寿命和可靠性提供了有价值的工具.
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