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基于极端值快速优化的轮轴对齐的无线测量仪器
Ang Li1, Yongfei Wang1, Xiaofei Li1
1CHN Energy Dadu River Maintenance and Installation Co., Ltd., Leshan 614000, China.
The Review of scientific instruments
|September 15, 2025
概括
一个新的无线仪器使用了对轮机轴对齐的先进优化,提高了准确性和效率. 该系统比传统方法提供了400%的效率提升和99.8%的一致性.
科学领域:
- 机械工程 机械工程
- 仪器仪表和测量仪器的使用
- 优化算法 优化算法
背景情况:
- 手动的轮机轴对齐容易导致不准确和低效.
- 传统方法依赖于离散测量和手动协调,限制精度.
- 需要自动化,高精度的对齐解决方案.
研究的目的:
- 设计一台无线测量仪器,用于精确对准轮机轴.
- 开发一个增强的极端优化算法,以实现快速准确的对齐.
- 为了提高轮机轴对齐过程的效率和准确性.
主要方法:
- 一个使用格子位移传感器和带有LoRa传输的角度编码器的无线传感系统,用于360°数据采集.
- 一个增强的模拟回火 (SA) 算法,具有自适应步骤大小,多阶段回火与重新启动,以及灵活的温度衰减.
- 用于偏斜曲线分析的正弦函数配套,与用于直接极端识别的优化算法相结合.
主要成果:
- 无线仪器与传统的八点方法达到了99.8%的一致性.
- 与传统技术相比,对齐效率提高了400%.
- 极端识别准确度达到0.001毫米,证明了高精度.
结论:
- 开发的无线测量仪器为智能轮机轴对齐提供了一种新且高效的解决方案.
- 增强的SA算法显著提高了极端识别速度和准确性.
- 提出的方法克服了传统对齐技术的局限性,为该领域提供了范式转变.
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