透明和细薄膜模板,具有功能涂层,用于先进的表面安装技术
Byoung-Hoon Kang1, Wonsoon Park1, Kyungjun Park1
1Global Technology Research, Samsung Electronics Co., Ltd., Suwon 16677, Republic of Korea.
Micromachines
|September 27, 2025
概括
一种新的透明聚胺模板,采用类似钻石的碳涂层,改进了微调表面安装技术. 这种耐用,薄薄的笔提高了印刷精度,减少了缺陷,为金属笔提供了低成本的替代品.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
背景情况:
- 电子产品的微型化需要更薄,更耐用的模板,用于先进的表面安装技术 (SMT).
- 传统的金属笔在达到精确度方面存在局限性,对于精细的应用而言,它需要达到所需的精度.
研究的目的:
- 为了开发一个透明的,薄膜模板,用于微调的SMT工艺.
- 为了提高糊印刷的准确性,并减少使用新型 stencil 材料和制造方法的缺陷.
主要方法:
- 使用透明的聚胺薄膜制造透明 stencil.
- 应用一种功能钻石样碳 (DLC) 涂层.
- 使用纳米秒脉冲激光器,精确地创建无孔的光圈.
- 将静电放电 (ESD) 特性纳入DLC涂层中.
主要成果:
- 通过热稳定的激光切割工艺实现了高质量的无孔孔.
- 经过证明,提高了糊印刷精度,接关节缺陷明显减少.
- DLC涂层提供了光滑的开口表面和侧壁,确保了高糊释放和机械耐用性.
- 开发的笔为传统金属笔提供了一个低成本,易于制造的替代品.
结论:
- 具有DLC涂层的透明聚胺薄膜模板适用于微调SMT.
- 这项技术可以提高印刷精度,减少缺陷,提高版的耐用性.
- 介绍了一种具有成本效益和可扩展的解决方案,用于大规模生产微距SMT.
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