切削边缘的几何优化 PCBN 工具用于铁的加工
Xian Wu1,2,3, Zhiqin Su3, Chao Zhang2,3
1School of Mechanical Engineering, Guizhou University, Guiyang 550025, China.
Micromachines
|September 27, 2025
概括
优化多晶立方化 (PCBN) 工具几何学显著提高了车盘加工. 这项研究通过优化边缘半径,板宽度和角来实现了3.4倍更长的工具寿命.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
背景情况:
- 转过程对于制动盘生产至关重要,PCBN工具是铁的理想选择.
- 优化PCBN工具边形几何是提高加工性能的关键.
研究的目的:
- 优化PCBN工具的边缘几何形状,以提高铁制动盘加工中的性能.
- 为了建立一个可靠的切割模拟PCBN工具加工铁.
主要方法:
- 用PCBN工具 (等级HNMN120712) 开发了用于铁加工的切割模拟,达到<10.8%的误差.
- 使用相同材料去除速率方法来确定最佳转参数.
- 对边缘几何进行了两阶段的优化:边缘半径 (30微米),然后是边框宽度 (0.1毫米) 和角度 (15°).
主要成果:
- 切割模拟准确地模拟了加工过程.
- 确定了最佳的转向参数和边缘几何参数.
- 与制动盘加工中的常规工具相比,优化的PCBN工具的寿命长3.4倍.
结论:
- 边缘几何优化对于铁加工中的PCBN工具性能至关重要.
- 开发的优化方法成功提高了PCBN工具寿命.
- 这些发现为提高汽车零部件制造业切削工具的效率和寿命提供了宝贵的见解.
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