杯形钻石研磨轮与弧形切削边缘的机上精密研磨和错误补偿
1Guangdong Provincial Key Laboratory for Micro-Nano Manufacturing Technology and Equipment, School of Electro-Mechanical Engineering, Guangdong University of Technology, Guangzhou 510000, China.
Micromachines
|September 27, 2025
概括
本研究介绍了一种有效的机上磨粉技术,用于带有弧形边缘的杯形磨粉轮. 该方法显著提高了用于高精度光学表面的研磨轮的精度.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
- 光学工程是指光学工程.
背景情况:
- 带有弧形边缘的杯状研磨轮对于精密研磨硬和易碎的光学材料至关重要.
- 这些轮子的复杂几何形状对传统的测试方法提出了重大挑战.
研究的目的:
- 开发和验证一个机器上的磨粉技术,用于杯形磨粉轮与弧形切边.
- 分析各种错误对准确度的影响.
主要方法:
- 开发一个数学模型来模拟使用钻石滚筒的三轴机器上试验.
- 工具设置,钻石滚子测量和摆设错误的影响的理论分析.
- 实施补偿方法和实验验证.
主要成果:
- 拟议的机器加工技术实现了弧形边缘的精确和高效的加工.
- 弧形边缘的平均尺寸精度提高到1.5微米.
- 简介精度 (PV) 降低到0.89μm,显示了高精度.
结论:
- 开发的机上磨削方法有效地解决了在杯形磨削轮上磨削复杂的弧形边缘的挑战.
- 这种技术可以提高高精度光学表面的研磨性能.
- 经过验证的方法为改进精密研磨工艺提供了实用解决方案.
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