基于实验的直角热管理设计和液冷电池模块的模拟优化
Zhe-Hui Niu1, Kai-Ge Pang2, Bin-Bin Pang1
1Henan University of Urban Construction, Henan, China.
Scientific reports
|September 30, 2025
概括
为离子电池优化蛇形通道冷板需要精确的几何和冷却液流量. 这项研究确定了理想的配置,以最大限度地降低电池模块温度和热差异,提高安全性和性能.
科学领域:
- 热管理 热管理
- 电池工程 电池工程
- 计算流体动力学的流体动力学.
背景情况:
- 高容量的离子电池需要有效的热管理,以确保安全性和寿命.
- 电池模块的热不均质会导致性能降低和寿命缩短.
- 蛇形通道冷板是电池系统中液体冷却的一个有希望的解决方案.
研究的目的:
- 系统地评估大容量离子电池模块中蛇形通道冷板的热性能.
- 通过分析几何参数和冷却液流量,确定最佳的冷却配置.
- 为了确定冷却液温度对电池模块热性能的影响.
主要方法:
- 使用直角实验设计来系统地改变参数.
- 用STAR-CCM+计算流体动力学 (CFD) 模拟来进行热分析.
- 评估了诸如最大温度 (Tmax) 和最大温度差 (ΔTmin) 等关键性能指标.
主要成果:
- 通过3毫米的通道深度,28毫米的通道宽度和2.826L/分钟的冷却液流量,实现了最佳的冷却配置.
- 在16°C至26°C范围内,冷却液温度每下降2°C就观察到Tmax的线性降低2°C.
- 该研究成功降低了电池模块的Tmax和ΔTmin.
结论:
- 蛇形通道冷板几何结构的精确设计对于有效的热管理至关重要.
- 积极调节冷却液温度显著影响电池模块的热性能.
- 优化的冷却策略可以有效地减轻大格式电池系统中的热不均质.
相关概念视频
Thermal expansion and Thermal stress: Problem Solving
2.1K
San Francisco's Golden Gate Bridge is exposed to temperatures ranging from -15 °C to 40 °C. At its coldest, the main span of the bridge is 1275 m long. Assuming that the bridge is made entirely of steel, what is the change in its length between these temperatures?
To solve the problem, first, identify the known and unknown quantities. The initial length (L) of the bridge is 1275 m, the coefficient of linear expansion (α) for steel is 12 x 10-6/°C, and the change in temperature (ΔT) is 55...
To solve the problem, first, identify the known and unknown quantities. The initial length (L) of the bridge is 1275 m, the coefficient of linear expansion (α) for steel is 12 x 10-6/°C, and the change in temperature (ΔT) is 55...
2.1K
Thermal Stress
3.3K
If the temperature of an object is changed while it is prevented from expanding or contracting, the object is subjected to stress. The stress is compressive if the object expands in the absence of constraint and tensile if it contracts. This stress resulting from temperature change is known as thermal stress. It can be quite large and can cause damage. To avoid this stress, engineers may design components so they can expand and contract freely. For instance, on highways, gaps are deliberately...
3.3K
Mechanisms of Heat Transfer II
4.2K
In convection, thermal energy is carried by the large-scale flow of matter. Ocean currents and large-scale atmospheric circulation, which result from the buoyancy of warm air and water, transfer hot air from the tropics toward the poles and cold air from the poles toward the tropics. The Earth’s rotation interacts with those flows, causing the observed eastward flow of air in the temperate zones. Convection dominates heat transfer by air, and the amount of available space for the airflow...
4.2K
Mechanism of heat transfer
1.9K
Understanding heat transfer mechanisms is essential for understanding how our bodies maintain balance in different environmental conditions. When the environment is thermoneutral, the body is in a state of balance, neither using nor releasing energy to maintain its core temperature. However, when the environment is not thermoneutral, the body employs four heat transfer mechanisms to maintain homeostasis: conduction, convection, evaporation, and radiation. These mechanisms facilitate heat...
1.9K
Mechanisms of Heat Transfer I
5.9K
Just as interesting as the effects of heat transfer on a system are the methods by which the heat transfer occur. Whenever there is a temperature difference, heat transfer occurs. It may occur rapidly, such as through a cooking pan, or slowly, such as through the walls of a picnic ice box. So many processes involve heat transfer that it is hard to imagine a situation where no heat transfer occurs. Yet, every heat transfer takes place by only three methods: conduction, convection, and radiation.
5.9K
Mechanisms of Heat Transfer
1.6K
Heat transfer between the human body and its environment occurs through four main mechanisms: conduction, convection, radiation, and evaporation.
Conduction, accounting for approximately 3% of body heat loss at rest, is the process of exchanging heat between molecules of two materials in direct contact. This can result in both heat loss and gain. For instance, when the body is submerged in water, which conducts heat 20 times more effectively than air, it can either lose or gain significant...
Conduction, accounting for approximately 3% of body heat loss at rest, is the process of exchanging heat between molecules of two materials in direct contact. This can result in both heat loss and gain. For instance, when the body is submerged in water, which conducts heat 20 times more effectively than air, it can either lose or gain significant...
1.6K


