设计和模拟PLC控制的全轮输送机分类系统,用于高速物料处理
Ritesh Bhat1, Shilpa Suresh2, D Devakumar1
1Department of Mechatronics Engineering, Rajalakshmi Engineering College, Thandalam, Tamil Nadu, 602105, India.
Scientific reports
|October 1, 2025
概括
本研究介绍了一个可编程逻辑控制器 (PLC) 控制的全轮输送机分类系统,用于高效的材料处理. 它实现了高精度和灵活性,为复杂系统提供了具有成本效益的替代方案.
科学领域:
- 自动化和控制系统自动化和控制系统
- 机器人和智能系统 机器人和智能系统
- 工业工程 工业工程 工业工程
背景情况:
- 传统的分类系统在速度,适应性和效率方面面临限制.
- 基于条形码的分类提供了提高分类准确性的潜力.
- 开发集成的,高吞吐量分类解决方案对于现代物流至关重要.
研究的目的:
- 提出和评估一个由PLC控制的全轮输送机分类系统.
- 将条码扫描与全方位技术集成在一起,以实现灵活的材料处理.
- 为了证明系统的效率,准确性和成本效益.
主要方法:
- 系统设计采用西门子S7-1200 PLC,万能轮,条码扫描仪和输送机.
- 对结构完整性和操作参数进行数学分析.
- 工厂IO模拟以评估分类精度和操作同步.
主要成果:
- 该系统在模拟中实现了[公式:参见文本]的分类精度.
- 全方位车轮使多方向灵活性成为可能,减少了能源损失.
- 该系统展示了扫描和分类操作的高效同步.
结论:
- 由PLC控制的全轮系统为物料处理提供了一个简单,经济有效和可扩展的解决方案.
- 拟议的系统有可能显著改善制造业,物流和电子商务中的分类流程.
- 未来的工作应该解决现实世界的可扩展性和先进的监测和控制策略的整合.
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