在低碳钢的工业双卷造中关于固化微结构演变的数值研究
Yulong Shi1,2, Kongfang Feng3, Liang Liu1,2
1School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China.
Materials (Basel, Switzerland)
|October 16, 2025
概括
优化双卷条造 (TRSC) 需要调整融输送系统和工艺参数. 诸如在输送系统中增加侧孔等修改改进了微观结构,并减少了颗粒大小,以实现高效的钢铁生产.
科学领域:
- 材料科学 材料科学 材料科学
- 金工业是金工业的一个方面.
- 制造业 工程 制造工程
背景情况:
- 双卷造 (TRSC) 是一种先进的近网形制造技术,用于高效和经济高效的金属生产.
- 在TRSC中,固化行为受到融化输送设计和操作参数的关键影响.
研究的目的:
- 通过使用3D模型,在工业条件下研究低碳钢带造中的微结构演变.
- 分析融化输送系统修改和工艺参数对固化带结构的影响.
主要方法:
- 开发一个用于低碳钢条造的三维ProCAST模型.
- 模拟工业规模的造条件,观察微观结构的演变.
- 参数研究涉及到送系统 (侧孔) 和工艺变量 (传热系数,造速度) 的修改.
主要成果:
- 凝固的条带呈现出三层结构:表面均,地下柱状和中央均区域.
- 在输送系统中引入侧孔使柱状区域的平均粒度从43.7微米减少到38.2微米.
- 增加的传热系数扩大了柱状区域,对平均谷粒大小和密度的影响最小. 更高的造速度减少了柱状区域面积和平均颗粒大小.
结论:
- 融化输送系统的设计,特别是侧孔的包含,显著影响谷物结构和大小.
- 过程参数,如传热系数和造速度,为控制TRSC中的微观结构提供了杆.
- 结果为优化TRSC流程和增强工业应用融输送系统设计提供了关键数据.
相关概念视频
Mechanical Characteristics of Steel
1.0K
The mechanical characteristics of steel are assessed through various tests that evaluate its strength, toughness, and flexibility. These tests include tension, torsion, impact, bending, and hardness assessments, each providing crucial information about steel's suitability for specific applications.
The tension test is fundamental for determining tensile strength. In this test, a steel specimen is stretched using a gripping device until it breaks. The data collected during this test are used...
The tension test is fundamental for determining tensile strength. In this test, a steel specimen is stretched using a gripping device until it breaks. The data collected during this test are used...
1.0K
Steel Manufacturing
1.4K
Steel manufacturing is a multi-stage process that begins by smelting iron ore into cast iron in a blast furnace. This initial stage involves layering iron ore with coke, a type of fuel, and crushed limestone within the furnace. The coke is ignited with a high volume of air, leading to the creation of carbon monoxide, which acts to reduce the iron ore to pure iron.
During this smelting process, limestone plays a crucial role by forming slag. Slag captures impurities within the molten iron, such...
During this smelting process, limestone plays a crucial role by forming slag. Slag captures impurities within the molten iron, such...
1.4K
Structural Steel Products
621
Structural steel products are created within a structural mill. The process begins with a beam blank that is reheated and then fed through a series of rollers. These rollers progressively shape the metal into its final form. Adjusting the spacings between the rollers allows for the production of different sections with the same nominal dimensions.
Once shaped, the steel's final form emerges as a continuous length, which is then segmented by a hot saw into manageable pieces. These segments...
Once shaped, the steel's final form emerges as a continuous length, which is then segmented by a hot saw into manageable pieces. These segments...
621
Yield Criteria for Ductile Materials under Plane Stress
472
In designing structural elements and machine parts using ductile materials, it is crucial to ensure that these components withstand applied stresses without yielding. Yielding is initially determined through a tensile test, which evaluates the material's response to uniaxial stress. However, tensile stress is insufficient when components face biaxial or plane stress conditions This condition requires advanced criteria to predict failure.
The Maximum Shearing Stress Criterion, also known as...
The Maximum Shearing Stress Criterion, also known as...
472


