对摩擦系数在拉伸形成条件下确定方法的比较
Tomasz Trzepieciński1, Krzysztof Szwajka2, Valmir Dias Luiz3
1Department of Manufacturing Processes and Production Engineering, Faculty of Mechanical Engineering and Aeronautics, Rzeszów University of Technology, al. Powstańców Warszawy 8, 35-959 Rzeszów, Poland.
Materials (Basel, Switzerland)
|October 16, 2025
概括
控制金属板拉伸成型中的摩擦是非常重要的. 这项研究模拟了模具边缘的摩擦,比较了DC01钢在滑过程中的分析模型和实验结果.
科学领域:
- 材料科学 材料科学 材料科学
- 部落学 (tribology) 是一个学科.
- 制造业 工程 制造工程
背景情况:
- 板材成型需要精确控制摩擦,以生产高质量的零部件.
- 圆形模具边缘的摩擦显著影响拉伸成形过程.
- 现有的摩擦系数 (CoF) 分析模型需要实验验证.
研究的目的:
- 模拟和分析冲压模具圆边缘的摩擦.
- 为了比较来自各种分析模型的摩擦系数 (CoF).
- 为了实验验证摩擦行为,使用一个定制的曲应力 (BUT) 装置.
主要方法:
- 开发了一种在应力下曲 (BUT) 摩擦测试装置.
- 使用的低碳DC01钢板和145Cr6基板计数器,例如.
- 应用的表面修饰技术:Pb (IOPb) 的离子植入和电子束化.
- 使用工业深度抽油进行滑试验.
主要成果:
- 在不同的分析模型中,摩擦系数 (CoF) 差异很大 (约. 40% 的差异).
- 表面地形和工作硬化在BUT测试中影响了CoF.
- DC01/IOPb摩擦对显示了平均粗度 (19%) 的最大增加,并降低了曲率.
结论:
- 实验验证对于拉伸成型中的摩擦模型至关重要.
- 表面的修改和材料的性能动态影响摩擦行为.
- 精确的摩擦建模是优化金属板元件质量的关键.
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