一个新型陶涂层浮油密封件的故障分析,考虑到O环初始组装变形
Yuehao Zhang1, Fengsen Wang2, Zhumin Li2
1Engineering Training Center, Yantai University, Yantai 264005, China.
Materials (Basel, Switzerland)
|October 16, 2025
概括
一种新型的陶涂层浮油密封 (NCCFOS) 可减少煤矿机械的磨损和应力. 这种增强的设计提高了O环的耐用性,并防止了油泄漏,提高了设备的可靠性.
科学领域:
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
- 部落学 (tribology) 是一个学科.
背景情况:
- 浮油密封 (FOS) 在煤矿机械中至关重要.
- 在FOS中O环磨损和应力导致油泄漏和设备故障.
- 现有的密封腔限制了性能改进.
研究的目的:
- 开发一种新的陶涂层浮油密封 (NCCFOS) 复合结构.
- 提高采矿设备密封件的耐磨性和可靠性.
- 分析设计修改对密封性能的影响.
主要方法:
- 使用穆尼-里夫林构成模型开发了一个2D轴对称有限元素模型.
- 整合了O环组装工艺,以提高模型准确度.
- 进行了油压,组装间隙和材料硬度的参数研究.
主要成果:
- 组装过程的会计提供了更现实的压力预测.
- 该NCCFOS设计有效地减轻了O环中的应力度.
- 减少O环磨损并延长浮动密封环的疲劳寿命.
结论:
- NCCFOS为提高煤矿机械密封的可靠性提供了一个实际的解决方案.
- 增强的耐磨性和减轻压力导致设备的运行寿命延长.
- 新的复合结构解决了FOS.中的关键故障模式.
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