在三种超声波塑化成型技术中对聚合物融流动性的描述和比较
Shiyun Wu1, Jianjun Du1, Junfeng Liang2
1School of Mechanical Engineering and Automation, Harbin Institute of Technology (Shenzhen), Shenzhen 518055, China.
Polymers
|October 16, 2025
概括
轴性超声波振动可以改善微腔体中的聚合物融流. 连续的振动维持流动性,超声波压力 (UP) 导致最强烈的微观结构相互作用.
科学领域:
- 材料科学 材料科学 材料科学
- 聚合物工程 聚合物工程
- 制造过程 制造过程 制造过程
背景情况:
- 在超声波振动下填充微空洞时聚合物化的行为尚不清楚.
- 现有的超声波塑化成型技术需要进行分类和比较分析.
研究的目的:
- 为了研究轴性超声波振动对聚合物融填充微空洞的影响.
- 将三种超声波塑化成型技术进行分类和比较:超声波压力 (UP),超声波塑化和压力 (UPP) 和超声波塑化注塑成型 (UPIM).
- 阐明在成型过程中聚合物和模板之间的相互作用机制.
主要方法:
- 超声波塑化成型技术的分类基于塑化位置和声极覆盖范围.
- 裂流量测试用于评估融流动性和填充性能.
- 测量融压力和分析微柱阵列和模板的形态变化.
主要成果:
- 在轴性超声波振动和声极管覆盖下,聚合物融流在微腔内得到增强.
- 持续的超声波振动在微孔填充过程中保持融流动性.
- 超声波压缩 (UP) 与模板微结构的机械相互作用最为显著,其次是UPP和UPIM.
结论:
- 轴性超声波振动对聚合物融填充和微空洞中的微结构形成产生积极影响.
- 超声波塑化成型的配置显著影响融流动性和与微观结构的机械相互作用.
- 了解这些相互作用对于优化超声波辅助微型成型过程至关重要.
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