机械加工微误差补偿方法用于CNC机器的外部刀磨损.
Hui Zhang1, Tongwei Lu2, Zhijie Xia3
1School of Mechanical and Electronic Engineering, Nanjing Forestry University, Nanjing 210037, China.
Micromachines
|October 29, 2025
概括
在CNC加工中,工具磨损检测至关重要. 使用边缘图像和数学模型的新方法可以弥补刀具鼻子的磨损,显著提高加工精度和效率.
科学领域:
- 机械工程 机械工程
- 制造业 制造技术 制造技术
- 计算机视觉 计算机视觉
背景情况:
- 在CNC加工中,工具磨损会导致工件废弃物和机器损坏.
- 准确的工具磨损检测对于保持加工精度至关重要.
研究的目的:
- 分析工具鼻子磨损对加工精度的影响.
- 开发一个智能补偿策略,用于CNC机器的外部旋转工具.
主要方法:
- 建立了一个数学模型来分析工具鼻子磨损效应.
- 使用边缘图像的线性检测方法识别了切削边缘.
- 开发了形态视觉模型和错误补偿策略.
主要成果:
- 提出的方法有效地检测到工具磨损,并确定了工具鼻子中心.
- 实施了轴向和辐射误差补偿策略.
- 在四个工件中,平均加工误差减少了高达79.2%.
结论:
- 开发的补偿策略显著提高了微加工精度和效率.
- 这种方法为CNC外中智能工具磨损管理提供了可行的解决方案.
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