在FDM过程中温度变化的模拟分析基于ANSYS APDL和出生死亡元件技术
Yuehua Mi1,2,3, Seyed Hamed Hashemi Sohi1
1School of Mechanical Manufacturing and Energy Engineering, School of Graduate Studies, Mapúa University, Manila 1002, Philippines.
Micromachines
|October 29, 2025
概括
本研究使用有限元模拟来分析融沉积建模 (FDM) 中的温度变化. 该研究准确地预测了热行为和压力,改善了FDM打印质量并减少了曲面.
科学领域:
- 增材制造 增材制造 增材制造
- 材料科学 材料科学 材料科学
- 计算力学 计算力学 计算力学
背景情况:
- 沉积建模 (FDM) 中的温度变化是非线性的,对打印效率,准确性和曲面至关重要.
- 了解热演变和热力学行为对于优化FDM过程至关重要.
研究的目的:
- 开发和介绍一个有限元模拟框架,用于分析FDM过程中的温度演变和热力学行为.
- 研究FDM中完整的打印和冷却周期的动态模拟.
主要方法:
- 整合ANSYS参数设计语言 (APDL) 与生死元素技术,用于有限元素模拟.
- 动态模拟层次的材料沉积和随后的热史.
- 热力学合分析,以评估应力和应变分布.
主要成果:
- 温度分布沿着打印路径呈现一个梯度,带有外围散热和中心热积累.
- 在部分底部观察到显著应力度 (310 MPa).
- 从底部 (3.68×10−5米) 到顶部 (2.95×10−4米) 的渐进式应变增加.
结论:
- 综合模拟框架有效预测FDM的热诱导变形.
- 数字预测与实验验证有很强的一致性 (温度偏差<8%,拉伸误差<5%).
- 该方法为优化FDM过程参数提供了宝贵的工具,以提高零件质量并最大限度地减少曲折.
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