在加速滚动过程中,在曲滚筒系统中,对形状力和动态合效应的协同优化
Zhu-Wen Yan1, Ying-Xin Tang2, Shuai-Zhen Pan1
1Jiangsu Provincial Engineering Laboratory of Intelligent Manufacturing Equipment, Industrial Technology Research Institute of Intelligent Equipment, Nanjing Institute of Technology, Nanjing, 211167, People's Republic of China.
Scientific reports
|October 31, 2025
概括
冷机中的短暂转速变化会导致缺陷. 在加速过程中优化滚筒曲和速度控制可显著改善条纹厚度均性,减少形状扭曲,提高生产效率.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 加速过程中滚动力场的动态不平衡会导致条纹厚度波动和形状扭曲.
- 这些缺陷严重限制了高端冷产品的质量和生产效率.
研究的目的:
- 研究工作卷曲 (WRB) 和中间卷曲 (IRB) 对冷加速过程中的动态反应的合效应.
- 开发和验证一个复合控制策略,以减轻在加速阶段的缺陷和优化生产.
主要方法:
- 使用ABAQUS.使用6卷连续冷车的3D弹性塑料有限元素模型的开发.
- 对WRB和IRB对条带厚度,平度,横截面冠和滚动力的影响进行系统分析.
主要成果:
- 增加WRB可以改善厚度分布并减少二次波缺陷;增加IRB可以提高统一性,但对四级波效果较差.
- 曲力通过优化滚动力和滚动间压力分布来有效控制形状波动.
- 拟议的复合控制策略 (动态曲力补偿和张力控制) 与细分速度优化显著减少边缘波,并在加速过程中改善厚度均性.
结论:
- 一个协调的动态形状控制系统为连续冷车的智能工艺优化提供了理论和实践的途径.
- 通过动态控制策略优化加速过程可以提高生产效率并最大限度地减少损失.
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