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连接,数字化的电缆弧增材制造:利用生产互联网中的数据来实现工业4.0
Samuel Mann1, Jan Pennekamp2, Muzaffer Ay3
1Welding and Joining Institute, RWTH Aachen University, Aachen, Germany.
Scientific reports
|November 5, 2025
概括
本研究探讨了工业4.0.0中的连接,数字化的线弧增材制造 (WAAM). 它提出了一种数据驱动的质量控制方法,以减少高达40%的接烟雾排放,并最大限度地降低能源消耗.
科学领域:
- 制造业 工程 制造工程
- 工业4.0 工业4.0 工业4.0 工业4.0 工业4.0 是一个
- 添加剂制造 添加剂制造 添加剂制造
背景情况:
- 工业4.0将数字技术纳入制造业.
- 电弧增材制造 (WAAM) 是一个关键的增材制造工艺.
- 在WAAM中的数字化在整个过程层的数据管理和安全方面带来了挑战.
研究的目的:
- 探索工业4.0原则在连接,数字化的WAAM中的应用.
- 分析跨工件,组装和产品层的数据基础设施需求和安全挑战.
- 提出数据驱动的质量控制方法,以提高WAAM流程和产品质量.
主要方法:
- 在工业4.0框架内分析WAAM工艺层 (工件,组件,产品).
- 检查数据基础设施要求,利益相关者互动和安全考虑.
- 开发和提出一个数据驱动的质量控制战略,利用数字影子.
主要成果:
- 确定了工业4.0概念的现实世界WAAM应用中的关键缺口.
- 提出了一种数据驱动的质量控制方法,以提高弧的工艺和产品质量.
- 证明了接烟雾排放 (12-40%) 的潜在降低,并将暴露和能源消耗降到最低.
结论:
- 工业4.0中的连接,数字化的WAAM需要为每个过程层量身定制的数据基础设施和安全措施.
- 使用数字影子的数据驱动质量控制方法可以提高WAAM的效率和安全性.
- 需要进一步的现实世界实施,以弥合在增材制造中的理论概念和实际应用之间的差距.
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