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粒子大小分布对振动屏幕选效率的影响
Guolang Shen1, Zuquan Xu2, Feng Dong2
1School of Mechanical and Electronic Engineering, Jingdezhen Ceramic University, Jingdezhen, 333403, China. 201011@jcu.edu.cn.
Scientific reports
|November 12, 2025
概括
颗粒大小分布显著影响振动屏幕的效率. 阻断性粒子增强选,而耐火粒子抑制它,告知更好的设备设计和流程优化.
科学领域:
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
背景情况:
- 粒子大小分布 (PSD) 是一个关键的,但经常被忽视的因素,影响振动屏幕的效率.
- 了解PSD的作用对于优化选流程至关重要.
研究的目的:
- 系统地研究PSD对振动屏幕效率的影响机制.
- 基于PSD特征,开发一个选效率的预测模型.
主要方法:
- 使用离散元件方法 (DEM) 模拟来建模粒子-屏幕相互作用.
- 颗粒被分类为透,耐火,或阻塞基于孔的相对大小.
- 使用颗粒含量和通道概率构建了一个网效率预测模型.
主要成果:
- 阻塞性颗粒显著提高选效率;耐火颗粒降低;透颗粒的影响最小.
- 粒子穿越概率在不同的PSD条件下保持稳定.
- 开发的预测模型与模拟数据显示出很高的一致性 (误差在±5%以内).
- 双层振动屏幕在复杂的PSD条件下 (96.6%的情况) 显示出比单层屏幕更高的效率和稳定性.
结论:
- PSD 是振动屏幕性能的一个关键决定因素.
- 开发的预测模型准确地估计了查效率.
- 双层屏幕设计为复杂的PSD场景提供了增强的性能.
- 研究结果为优化振动屏幕参数和设计提供了理论基础.
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