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在反旋转双螺杆挤出中,在处理参数下,聚乙烯的化压力化
Jen-Sheng Weng1,2, Hsi-Hsun Tsai3,4, Jia-Wei Liu4
1Doctoral Program in Industrial Management, National Yunlin University of Science and Technology, Yunlin County, Douliu 64002, Taiwan.
Polymers
|November 13, 2025
概括
优化聚合物挤出涉及了解热性能和螺丝设计. 这项研究使用ANSYS Polyflow模拟来寻找PVC加工的理想条件,以达到43rpm的439kg/h的最佳输出速度.
科学领域:
- 聚合物科学与工程 聚合物科学与工程
- 材料加工 材料加工
- 计算流体动力学的流体动力学.
背景情况:
- 热性能极大地影响了聚合物挤压的能效和加工.
- 传统的实证方法与螺丝速度和能效之间的复杂关系作斗争.
- 数字模拟提供了一个精确的方法来分析聚合物流动行为.
研究的目的:
- 通过使用ANSYS Polyflow在双螺丝挤出机中分析化PVC的流动行为.
- 为了研究螺丝转速和输入流量对压力,温度和速度分布的影响.
- 确定最佳的挤出条件,以防止热降解和最大化效率.
主要方法:
- 使用ANSYS Polyflow软件进行数值模拟.
- 模拟了一个反旋转的双螺丝挤出机用于化PVC流量分析.
- 改变螺丝转速和进口流量以观察过程参数的影响.
主要成果:
- 确定了最佳挤出条件,以防止聚合物降解.
- 在43rpm的螺丝旋转速度下,确定了439kg/h的理想输出速度.
- 通过双螺丝方法确认了用于模进口的足够的压.
结论:
- 安西斯的多流模拟对于优化PVC挤出工艺非常有效.
- 螺丝速度和流速显著影响融温度,压力和速度.
- 达到特定的输出速度需要精确控制挤出参数,以避免退化.
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