关于冷却层和冷却液和内腔之间的薄插入厚度的研究,用于使用桥型复合产品的注射模具
Tran Minh The Uyen1, Pham Son Minh1, Hung-Son Dang2
1Faculty of Mechanical Engineering, HCMC University of Technology and Education, Ho Chi Minh City 71307, Vietnam.
Polymers
|November 13, 2025
概括
优化一个模具.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造业 制造技术 制造技术
背景情况:
- 复合材料的注塑成型需要精确的温度控制,以获得最佳的产品质量.
- 传统的模具设计可以与高效的热管理作斗争,导致缺陷.
研究的目的:
- 设计和优化用于薄厚模具插件的集成冷却层系统.
- 为了提高热传递效率和控制模具温度在复合材料注塑成型.
主要方法:
- 使用Taguchi方法与L25直角数组进行参数优化.
- 研究的插件厚度,冷却层厚度,水流速和冷却液温度.
- 对五个代表性的实验案例进行了详细的分析.
主要成果:
- 确定了最佳参数:0.5毫米插入,10毫米冷却层,3.5L/分钟流量,80°C的冷却液温度.
- 实现了稳定的模具温度,空腔差异为3.6°C,模拟-实验偏差低 (2.4%-7.2%).
- 减少了曲和收缩等缺陷,改善了表面质量和融流动性.
结论:
- 优化的冷却层系统有效地提高了在薄型模具中通过厚度的热传递.
- 玻璃纤维增强显著减少了位移,证明了热管理和机械性能之间的相互作用.
- 这种方法确保了复合注塑产品的优质性和减少变形.
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