模具温度控制的注塑成型过程中,在冷却通道和空洞之间的薄冷却层进行研究,以提高塑料制品中的线柔性强度
Tran-Phu Nguyen1, Pham Thi Mai Khanh2, Pham Son Minh3
1Faculty of Vehicle and Energy Engineering, HCMC University of Technology and Education, Ho Chi Minh City 71307, Vietnam.
Polymers
|November 13, 2025
概括
局部空腔温度控制显著提高了注塑塑料的线强度. 优化诸如零件厚度和注射压力等参数可以提高产品的可靠性和使用寿命.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 聚合物工程 聚合物工程
背景情况:
- 注塑塑料中的接线是影响机械性能的关键弱点.
- 提高线强度对于提高产品可靠性和延长使用寿命至关重要.
研究的目的:
- 开发和验证一种注塑模具系统,具有局部空腔温度控制.
- 在注塑塑料组件中加强接线区域.
主要方法:
- 设计了一种具有集成冷却层的专用模具,以实现快速热响应.
- 应用了塔古奇方法 (L25直角阵列) 来优化零件厚度,化温度和注射压力.
- 在最佳条件下进行验证测试.
主要成果:
- 优化的参数最大化了线的屈曲强度,达到109.23 MPa.
- 在最佳条件下 (250°C融温度,1.5mm厚度,16MPa压力) 的验证试验实现了121.88MPa的线应力.
- 零件厚度对线强度的影响最大,其次是注入压力.
结论:
- 局部空腔温度控制与系统参数优化相结合,有效地提高了线强度.
- 这一策略适用于生产具有更高可靠性的高性能塑料组件.
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