基于物联网的低成本预测维护使用振动
Peter Kolok1, Michal Hodoň1, Peter Ševčík1
1Department of Technical Cybernetics, Faculty of Management Science and Informatics, University of Žilina, Univerzitna 8215/1, 010 26 Žilina, Slovakia.
Sensors (Basel, Switzerland)
|November 13, 2025
概括
一个新的低成本物联网系统使用振动和声学传感器与机器学习进行预测性维护. 这种具有成本效益的解决方案在检测小型旋转机械的故障时达到超过73%的准确性.
科学领域:
- 工程 工程师 工程师 工程师
- 计算机科学 计算机科学
- 数据科学数据科学数据科学
背景情况:
- 预测性维护通过预测设备故障来降低成本并提高可靠性.
- 对于小型旋转机械来说,现有的解决方案往往过于昂贵或复杂.
研究的目的:
- 开发一个低成本,基于物联网的监控系统,用于小型旋转机械的预测性维护.
- 评估振动和声信号分析的有效性,并结合机器学习来检测故障.
主要方法:
- 使用ESP32微控制器与MEMS加速度计和麦克风传感器.
- 采集和处理振动和声学信号,使用根均方形 (RMS) 和快里埃转换 (FFT) 技术.
- 应用机器学习算法 (异常检测,分类) 来识别操作偏差.
主要成果:
- 一个工作原型在故障条件下 (不平衡,磨损) 成功识别了异常状态.
- 该系统通过时间和频率域信号分析来检测故障的准确度超过了73%以上.
- 提出的解决方案被证明是具有成本效益和易于实施的.
结论:
- 开发的物联网系统为小型机械进行预测性维护提供了一个可扩展和可访问的方法.
- 嵌入式系统和基本信号分析对工业和教育应用具有重大潜力.
- 这项研究验证了低成本传感器网络的可行性,以提高机器的可靠性.
更多相关视频
07:02Investigating the Potential of Singly Curved Thin Piezoelectric Transducers for Energy Harvesting and Structural Health Monitoring
Published on: November 14, 2025
737
07:34A Cost-effective and Reliable Method to Predict Mechanical Stress in Single-use and Standard Pumps
Published on: August 5, 2015
9.8K
相关概念视频
Vibrating Concrete
354
Mechanical vibrators are instrumental in compacting newly poured concrete within formwork and around reinforcements. This process is essential to eliminate trapped air pockets and establish a dense concrete mass. One widely used method is vibrating by internal vibrators, often referred to as a poker vibrator or immersion vibrator. It is rapidly inserted through the full depth of the freshly laid concrete and slightly extends into the layer below it (which remains in a plastic state). Consistent...
354
Simple Harmonic Motion
14.2K
Simple harmonic motion is the name given to oscillatory motion for a system where the net force can be described by Hooke's law. If the net force can be described by Hooke's law and there is no damping (by friction or other non-conservative forces), then a simple harmonic oscillator will oscillate with equal displacement on either side of the equilibrium position. To derive an equation for period and frequency, the equation of motion is used. The period of a simple harmonic oscillator is given...
14.2K
Mechanical Efficiency of Real Machines
1.2K
The mechanical efficiency of a machine is a fundamental concept that describes how effectively a machine can convert input work into output work. According to this concept, the efficiency of a machine is equal to the ratio of the output work to the input work. An ideal machine, meaning a machine that has no energy losses, has an efficiency of one. This implies that the input work and the output work are equal.
However, in reality, no machine can be truly ideal, and all of them experience some...
However, in reality, no machine can be truly ideal, and all of them experience some...
1.2K
Mechanical Systems
559
Mechanical systems are analogous to to electrical networks where springs and masses play similar roles to inductors and capacitors, respectively. A viscous damper in mechanical systems functions similarly to a resistor in electrical networks, dissipating energy. The forces acting on a mass in such systems include an applied force in the direction of motion, counteracted by forces from the spring, a viscous damper, and the mass's acceleration. This interplay of forces is mathematically...
559
Electro-mechanical Systems
1.6K
Electromechanical systems are intricate configurations that effectively combine electrical and mechanical elements to achieve a desired outcome. Central to many of these systems is the DC motor, a device that converts electrical energy into mechanical motion, enabling various applications ranging from simple fans to complex robotic mechanisms.
A key component of the DC motor is the armature, a rotating circuit positioned within a magnetic field. As an electric current passes through the...
A key component of the DC motor is the armature, a rotating circuit positioned within a magnetic field. As an electric current passes through the...
1.6K
PID Controller
634
Proportional-Integral-Derivative (PID) controllers are widely used in various control systems to enhance stability and performance. In a thermostat, it adjusts heating or cooling based on the temperature difference between the actual and desired levels. They are often used in automotive speed systems, effectively managing sudden speed changes while maintaining a constant speed under varying conditions. On the other hand, PI controllers, commonly employed in voltage regulation, enhance stability...
634
