基于云技术的钢材表面缺陷检测多模式智能系统架构的设计
Fei Ren1,2,3, LiBing Xu4, Jiajie Fei3
1School of Information Technology, Mapua University, Manila, Philippines.
Scientific reports
|November 13, 2025
概括
本研究介绍了一种智能系统,用于使用云原生架构和深度学习自动检测钢表面缺陷. 它增强了工业大数据分析,以改善质量控制和智能制造.
科学领域:
- 材料科学与工程 材料科学与工程
- 计算机科学和人工智能 人工智能
- 工业工程 工业工程 工业工程
背景情况:
- 钢表面缺陷检测对于制造中的质量控制至关重要.
- 现有的方法往往缺乏实时能力,并与复杂的工业环境作斗争.
- 边缘,云和移动计算的整合为先进的工业监控提供了潜力.
研究的目的:
- 开发一个先进的云原生多式联通智能系统,用于自动化钢表面缺陷检测和实时监控.
- 通过优化深度学习模型来增强缺陷识别.
- 建立一个可扩展和高度可用的系统,用于工业大数据分析.
主要方法:
- 边缘,云和移动计算的整合.
- 部署改进的基于YOLOv5的轻量级模型 (YOLOv5高效网,YOLOv5移动网).
- 实现微服务架构和分布式消息队列系统.
- 开发一个多维智能结果分发生态系统.
主要成果:
- 该系统在检测准确度,回忆率和处理速度方面表现出很高的性能,用于大规模的钢铁缺陷数据集.
- 优化的YOLOv5模型在复杂的工业环境中显示了增强的缺陷识别.
- 微服务架构确保了高可用性和动态可扩展性.
- 多维结果分发生态系统提供了检测结果的无交付.
结论:
- 该研究为钢铁行业的智能转型提供了可行的技术解决方案.
- 开发的系统为工业4.0中的智能制造提供了前性的技术范式.
- 该系统的实际部署验证了其在工业生产中的可靠性和适应性,支持无人,高质量的生产.
相关概念视频
Steel Manufacturing
1.3K
Steel manufacturing is a multi-stage process that begins by smelting iron ore into cast iron in a blast furnace. This initial stage involves layering iron ore with coke, a type of fuel, and crushed limestone within the furnace. The coke is ignited with a high volume of air, leading to the creation of carbon monoxide, which acts to reduce the iron ore to pure iron.
During this smelting process, limestone plays a crucial role by forming slag. Slag captures impurities within the molten iron, such...
During this smelting process, limestone plays a crucial role by forming slag. Slag captures impurities within the molten iron, such...
1.3K
Mechanical Characteristics of Steel
997
The mechanical characteristics of steel are assessed through various tests that evaluate its strength, toughness, and flexibility. These tests include tension, torsion, impact, bending, and hardness assessments, each providing crucial information about steel's suitability for specific applications.
The tension test is fundamental for determining tensile strength. In this test, a steel specimen is stretched using a gripping device until it breaks. The data collected during this test are used...
The tension test is fundamental for determining tensile strength. In this test, a steel specimen is stretched using a gripping device until it breaks. The data collected during this test are used...
997


