利用喷嘴几何来预测基于挤出的生物打印中的分辨率:对功率定律流体进行数学建模
Amy Victoria Tansell1, Nasim Mahmoodi2, Joseph Patrick Crolla2
1School of Mathematics, University of Birmingham, Birmingham, UK.
Royal Society open science
|November 14, 2025
概括
一个新的模型预测了基于挤出的增材制造中的线材直径,简化了过程优化. 这种可适应的工具可以最大限度地减少试错打印,以便更好地制造3D结构.
科学领域:
- 材料科学 材料科学 材料科学
- 工程 工程师 工程师 工程师
- 生物技术是生物技术.
背景情况:
- 基于挤出的增材制造 (AM) 广泛用于3D构造.
- 优化AM过程参数以提高分辨率和可打印性是复杂的和特定于材料的.
研究的目的:
- 开发一种易于使用,可适应的模型,用于预测基于挤出的生物打印中的印刷线径.
- 为了建立印制的灯丝直径和关键的过程参数之间的关系.
主要方法:
- 开发了一个基于轴对称喷嘴几何和功率定律流体假设的模型.
- 该模型将打印的灯丝直径与压力下降,喷嘴速度,喷嘴几何形状和材料流动特性联系起来.
- 在不同的温度和喷嘴尺寸中使用基于聚乙烯醇的水凝和Nivea Crème验证了模型.
主要成果:
- 该模型与印刷丝径的实验预测有很好的一致性.
- 包括剪切稀释特性改善了模型准确性,实现了R2 > 0.97.
- 该模型有效地限制了过程参数空间,减少了对打印和测试方法的依赖.
结论:
- 开发的模型为基于挤出的生物打印提供了一个预测工具.
- 它帮助工程师优化工艺参数,提高制造效率.
- 为未来在增材制造中的优化驱动设计提供了基础.
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