物理意识的feedforward停留时间调整,以减轻增材制造的支柱杆的扭曲
Barış Kavas1, Lars Witte1, Efe C Balta1,2
1ETH Zurich, Zurich, Switzerland.
概括
这项研究使用物理意识的停留时间控制方法减少了3D打印扭曲. 通过根据热差调整层间停留时间,它可以提高激光粉床融合 (PBF-LB/M) 部件的热稳定性.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 计算建模 计算建模
背景情况:
- 在增材制造的零件中,异质的温度分布,特别是在激光粉床融合 (PBF-LB/M) 中,造成了重大挑战.
- 这些热变化导致金属元件的扭曲,微观结构问题和工艺窗口不稳定性.
研究的目的:
- 引入物理意识的前方法来调节停留时间,以减轻3D打印部件的扭曲.
- 为了减少沿着构建方向的热变化,最大限度地减少剩余应力和部件变形.
主要方法:
- 使用快速的1D有限体积方法热模拟来估计温度概况.
- 层间停留时间根据层间的热差值动态调整.
- 适应性停留时间策略在3D打印的悬臂梁上经过实验验证.
主要成果:
- 与恒定停留时间相比,自适应停留时间策略显著减少了扭曲.
- 拟议的方法在PBF-LB/M过程中提高了热稳定性.
- 处理时间保持在改善扭曲控制的同时.
结论:
- 物理意识的前方法有效地减轻了增材制造的金属零件的扭曲.
- 将基于物理的热建模与前控制相结合,为PBF-LB/M中扭曲控制提供了一个有效的解决方案.
- 这一策略推进了对更高质量的组件的流程优化.
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