使用JOA优化的CNN-LSTM预测CBN切削工具的表面粗度和工具磨损
Subash Khetre1, Arunkumar Bongale2, Satish Kumar1,3
1Symbiosis Institute of Technology, Symbiosis International (Deemed University), Pune Campus, Pune, Maharashtra, India.
Scientific reports
|November 29, 2025
概括
一个混合深度学习模型准确地预测了难以切割的Inconel 718加工中的表面粗度和工具磨损. 这种方法为智能制造应用提供了实时,无传感器的监控.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造业 制造技术 制造技术
- 人工智能的人工智能
背景情况:
- 基于的超级合金,如Inconel 718,由于热导率差和工件硬化,造成了显著的加工困难.
- 这些挑战导致快速磨损工具,并在加工过程中损害表面质量.
- 现有的预测模型往往缺乏复杂材料所需的准确性和实时能力.
研究的目的:
- 开发和优化混合深度学习模型,用于实时预测表面粗度和侧面磨损.
- 在最低滑量 (MQL) 条件下解决与Inconel 718相关的加工挑战.
- 将预测模型集成到 MATLAB/Simulink 中,以实现实际的工业部署.
主要方法:
- 开发了一个混合卷积神经网络 (CNN) 和长短期记忆 (LSTM) 深度学习模型.
- 该模型使用Juntu优化算法 (JOA) 进行了优化,并根据27次全因数加工试验的数据进行了训练.
- 数据的预处理包括使用IQR和Z-score方法进行正常化和异常值去除.
主要成果:
- 优化JOA的CNN-LSTM模型实现了高预测准确度,其中R=0.9991,RMSE=0.0095,MAPE=2.21%.
- 该模型与SVM,ANN和ANFIS等传统方法相比显示出更高的性能.
- 该模型有效地捕获了加工参数和响应之间的复杂非线性相互作用.
结论:
- 开发的混合深度学习模型提供了一个强大的,准确的解决方案,用于实时监控硬切割材料的加工过程.
- 与MATLAB/Simulink的集成可实现实时部署,数字双胞胎兼容性和智能制造的可扩展性.
- 这种无传感器的方法为预测性维护和流程优化提供了一种具有成本效益和科学解释性的方法.
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