研究煤矿开放式输送机的圆柱形滚筒轴承的表面微观结构
Zhiyong Yang1,2,3,4, Zhiqun Wang5,6,7,8, Qiqi Li1,2,3
1Xinjiang Tianchi Energy Co., Ltd., Changji, 831100, China.
Scientific reports
|November 29, 2025
概括
本研究介绍了用于煤矿输送轴承的圆式开放偏移抛物线微结构 (EOOPT) 的创新方法. 优化的设计显著提高轴承压力,减少摩擦,温度和磨损.
科学领域:
- 部落学 (tribology) 是一个学科.
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
背景情况:
- 在露天煤矿中,输送机置轴承面临着摩擦和磨损的挑战.
- 现有的研究缺乏探索复杂的微观结构以提高轴承性能.
研究的目的:
- 在输送机置轴承上研究一种新型圆式开放偏移抛物线微观结构 (EOOPT) 的性能优势.
- 优化EOOPT参数以提高负载能力,减少摩擦和热稳定性.
- 解决非简单微观结构形状及其对轴承性能综合影响的研究缺口.
主要方法:
- 计算流体动力学 (CFD) 模拟在NU205圆柱式滚筒轴承上进行.
- 用响应表面分析来研究微观结构参数的影响.
- 多目标优化设计确定了最佳的EOOPT参数.
主要成果:
- 优化的EOOPT提高了15.58%的平均轴承压力.
- 平均摩擦系数下降了16.33%,温度下降了9.28%,磨损量下降了6.37%.
- 实验研究证实了微观结构对振动,温度稳定性和扭矩变化的积极影响.
结论:
- 在采矿应用中,EOOPT设计可显著提高输送轴承的性能.
- 本研究建立了一个多目标优化模型,用于协同增强轴承特性.
- 这些发现为提高矿山输送系统的可靠性和效率提供了新的解决方案.
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