在桥模挤出工艺中对厚壁无氧铜管生产的分析
Marcin Knapiński1, Grzegorz Banaszek1, Anna Kawałek1
1Faculty of Production Engineering and Materials Technology, Czestochowa University of Technology, 42-201 Czestochowa, Poland.
Materials (Basel, Switzerland)
|December 11, 2025
概括
这项研究探讨了使用桥梁模具用于连续生产的无氧铜管挤压. 经过模拟和实验室测试验证的优化工具设计,可确保管状配置文件中的耐用铜接头.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
背景情况:
- 不断生产无氧铜管对于各种行业至关重要.
- 桥梁模具的挤出在实现持久材料连接方面存在挑战.
研究的目的:
- 调查使用桥梁模具挤出无氧铜管的可行性.
- 在连续挤出过程中确定耐用材料粘合的最佳工具几何.
主要方法:
- 使用FORGE®NxT 2.1进行数值模拟来分析温度和压力分布.
- 使用Gleeble 3800模拟器通过压缩进行铜接的物理建模.
主要成果:
- 经过验证的数值模型证实了铜挤出研究前提.
- 实验室测试证实了所选制造工艺的准确性.
- 确定了针对特定铜管几何形状的最佳工具设计参数 (墙壁厚度与内径比为0.5).
结论:
- 在桥梁模具中挤出无氧铜管是可行的.
- 建议采用特定的工具设计,包括更长的尺寸段,接室和更大的杆角,以获得最佳的结果.
- 这些发现有助于推进铜管状配置文件的连续制造.
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