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在切割的最大轴深度上进行薄壁削:热和机械相互作用的分析
1Department of Production Engineering, Lublin University of Technology, Nadbystrzycka 38D, 20-618 Lublin, Poland.
Materials (Basel, Switzerland)
|December 11, 2025
概括
研磨薄合金墙壁显示切削力和温度随速度增加,然后降低. 较厚的墙壁 (2mm) 提高了比较薄的墙壁 (1mm) 的稳定性,减少了喋喋不休,提高了准确性.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 机械工程 机械工程
背景情况:
- 薄壁结构在航空航天和汽车工业中至关重要.
- 加工薄壁具有挑战,因为它的刚度低,易受振动.
- 合金7050 T7451由于其高强度与重量比而被广泛使用.
研究的目的:
- 为了研究在薄壁磨削过程中发生的热力学相互作用.
- 为了确定切割速度和墙壁厚度对切割力和温度的影响.
- 在薄壁加工中分析工艺稳定性和精度.
主要方法:
- 使用响应表面方法 (RSM) 以面部为中心的中央复合材料设计.
- 在合金7050 T7451薄壁上进行了削实验.
- 测量了切削力组件 (Fx) 和切削温度 (T).
主要成果:
- 切割力和温度最初随着切割速度 (高达700米/分钟) 增加,然后下降.
- 较高的切割速度 (900 m/min) 导致比较低的切割速度 (300 m/min) 显著更高的力和温度.
- 1毫米的墙壁显示出高的不稳定性和喋喋不休; 2毫米的墙壁显示出改善的稳定性和减少的平度偏差.
结论:
- 切割力,切割温度和喋喋不休是影响薄壁加工精度的主要因素.
- 经验模型可以预测类似条件下的切割力和温度.
- 优化切割参数和墙壁厚度对于稳定准确的薄壁加工至关重要.
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