在面包涂层过程中早期预测平板电脑缺陷
Joona Sorjonen1, Luis Martin de Juan2, Pirjo Tajarobi3
1School of Pharmacy, University of Eastern Finland, Kuopio, Finland.
概括
在制造过程中预测平板电脑的缺陷,例如在制造过程中发生破片是具有挑战性的. 这项研究使用破裂模型和离散元件方法 (DEM) 模拟来预测面板涂层和压缩机测试中的缺陷,通过仔细校准显示出有希望.
科学领域:
- 制药制造业 制药制造业 制药制造业
- 材料科学 材料科学 材料科学
- 计算机建模 计算建模
背景情况:
- 平板电脑的外观是一个关键的质量属性,直接影响患者的感知.
- 制造过程中的机械应力可能会导致视觉缺陷,如边缘破碎.
- 预测这些缺陷是具有挑战性的,特别是在技术转让和扩展期间.
研究的目的:
- 为了评估在机械应力下预测药片缺陷的数量和严重程度.
- 评估两个压力环境:面膜涂层和冷凝器测试.
- 使用校准的断裂模型与离散元件方法 (DEM) 模拟.
主要方法:
- 使用滴滴测试与两个安慰剂配方 (曼尼托:MCC和MCC:基酸) 校准了一个破裂模型.
- 使用离散元件方法 (DEM) 模拟来估计涂层板中的碰撞参数.
- 使用校准模型预测面膜涂层和压器测试场景中的缺陷.
主要成果:
- 该模型准确地预测了面板涂层中的缺陷严重程度 (I-III类),但低估了I类缺陷.
- 数字预测对模型参数校准非常敏感,特别是在轻微损坏方面.
- 压器预测过多的缺陷,表明在高碰撞环境中的局限性,并突出涂层中磨损的贡献.
结论:
- 开发的模型显示了指导平板电脑缺陷预测的潜力,特别是在精心校准的低事件条件下.
- 在面板涂层 (磨损) 和冷凝器 (频繁碰撞) 测试之间观察到损伤机制的差异.
- 需要进一步改进,以提高轻微缺陷和高碰撞场景的预测准确度.
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