基于计算流体动力学模拟,开发用于逆流离心离体提取的新型转子设计,基于计算流体动力学模拟
Sophia Volpert1, Lisa Nordhausen1, Richard Alfsmann1
1Laboratory of Plant and Process Design, Department of Biochemical and Chemical Engineering, TU Dortmund University, Dortmund, Germany.
Journal of separation science
|December 23, 2025
概括
本研究提出了一种新型的逆流离心机提取方法,用于高效的液体-液体分离. 创新的旋转器设计和交替流量使产品的持续回收成为可能,克服了离心机隔膜提取的先前局限性.
科学领域:
- 化学工程是化学工程的重要组成部分.
- 分离科学 分离科学
背景情况:
- 离心隔离器提取提供了高效的液体-液体分离,但面临着凝聚和沉时间的挑战.
- 传统的混合器-定居者级联是有效的,但又庞大,限制了连续的产品分离过程.
研究的目的:
- 引入和验证一种新型的反流离心抽取方法.
- 为了克服建筑方面的挑战,提高离心机分离的效率.
- 用修改的旋转器设计来证明伪连续反流流的可行性.
主要方法:
- 使用计算流体动力学 (CFD) 模拟来研究水力动力学性能.
- 经过修改的旋转器设计,有10个连接的腔室和交替的方向被概念化.
- 基于模拟结果,开发了优化的圆形腔体几何和分离器放置.
主要成果:
- 一个优化的转子设计实现了100%的使用室高度作为分散区.
- 圆的腔室 (高度6毫米,体积1.43毫升) 倾斜在35°,带有扩散器增强了相散.
- 在五个模拟开关上,交替操作模式显示了0.48到0.57之间的可重复相位比.
结论:
- 拟议的逆流离心抽取方法在水力动力学上是可行的.
- 经过修改的转子设计和操作策略使得有效的,伪连续的逆流液体-液体提取成为可能.
- 这一创新为连续分离产品提供了一个紧而高效的解决方案.
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