设计和验证一个灵活的框架,用于开发工业4.0的通用数字双胞胎
Rudolf Pribiš1, Peter Drahoš2, Štefan Kozák3
1Faculty of Electrical Engineering and Information Technology, Slovak University of Technology in Bratislava, Bratislava, 84104, Slovakia. rudolf.pribis@stuba.sk.
Scientific reports
|December 24, 2025
概括
本研究介绍了一种新的数字双胞胎 (DT) 架构,集成了面向服务的架构和工业4.0组件. 灵活,可扩展的设计提高了工业效率,并使预测性维护成为可能,为工业5.0应用铺平了道路.
科学领域:
- 工业工程 工业工程 工业工程
- 计算机科学 计算机科学
- 制造系统制造系统的制造
背景情况:
- 数字双胞胎 (DT) 对于优化工业流程越来越重要.
- 现有的架构往往缺乏灵活性和可扩展性的多学科应用.
- 整合工业4.0概念对于先进制造业至关重要.
研究的目的:
- 展示一个创新的数字双胞胎方法和原型.
- 开发一个5维数字双胞胎架构,结合以服务为导向的架构 (SOA) 和工业4.0组件.
- 验证架构在提高工业效率和实现预测性维护方面的有效性.
主要方法:
- 开发了一个数字双胞胎原型,将业务逻辑 (数字双胞胎大脑) 与域逻辑分开.
- 使用的资产管理外 (AAS) 工业4.0 组件作为域功能无状态服务.
- 实现机器学习算法以提高效率和减少停机时间.
- 用工业包装生产线的真实数据验证了架构.
主要成果:
- 展示了一个灵活可扩展的数字双胞胎架构.
- 在包装线上实现了提高效率和减少生产停机时间.
- 通过AAS通过多个数字双胞胎成功集成共享的技术功能.
- 验证了用于预测性维护和无集成额外域功能的能力.
结论:
- 提出的方法和架构有助于在多学科环境中高效地部署数字双胞胎.
- 该架构支持提高工业效率,预测性维护和可扩展性.
- 这项工作为工业5.0中的更广泛应用奠定了基础.
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