关于多向模具造门体的折叠形成机制和流程优化的研究
Longjiang Niu1, Yongwan Zhang1, Leiyu Zhang2
1School of Mechanical Engineering, Shanghai Dianji University, Shanghai, China.
PloS one
|December 26, 2025
概括
这项研究优化了多方向模具造,以防止门体的折叠缺陷. 摩擦系数被发现是最关键的因素,导致无缺陷的造过程.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
背景情况:
- 折叠缺陷是复杂门体的多方向模具造的一个重大问题.
- 这些缺陷导致产品被拒绝,制造成本增加.
研究的目的:
- 开发一个模拟模型来预测和理解折叠缺陷的形成.
- 确定最佳的工艺参数,以最大限度地减少体造中的折叠缺陷.
主要方法:
- 使用Forge®软件创建了一个3D热力学合有限元素 (FE) 模型.
- "标记网格"和"传感器"功能被用来跟踪折叠进化.
- 使用直角实验和ANOVA来分析过程参数.
主要成果:
- 摩擦系数显著影响折叠深度和损伤,其次是板温度;冲击速度的影响最小.
- 确定了最佳参数:摩擦系数为0.1,位温度为1200°C,冲击速度为30mm/s.
- 模拟准确地预测了无缺陷的结果.
结论:
- 优化的工艺参数有效防止造门体的折叠和裂纹缺陷.
- FE模型为优化复杂的造工艺提供了可靠的工具.
- 通过生产试验的验证证实了模拟的有效性.
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