用造和DMLS生产的合金的转向数据优化
Ksenia Latosińska1, Wojciech Zębala1
1Department of Production Engineering, Faculty of Mechanical, Cracow University of Technology, 31-155 Cracow, Poland.
Materials (Basel, Switzerland)
|December 31, 2025
概括
优化Ti6Al4V合金的加工包括调整切割参数. 这项研究发现,修改切割层可以改变切割层.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 机械工程 机械工程
背景情况:
- 增材制造 (例如,直接金属激光烧结 - DMLS) 在合金中产生独特的微结构,如Ti6Al4V.
- 这些微观结构不同于传统造材料,影响机械性能和制造工艺.
- 纵向转是用这些材料制成的部件的关键完成操作.
研究的目的:
- 调查通过造和DMLS生产的Ti6Al4V加工的挑战.
- 开发一种优化加工切割参数的方法.
- 为了尽量减少特定的切削力,同时保持高加工表面质量.
主要方法:
- 对Ti6Al4V (造和DMLS) 的纵向转向进行实验分析.
- 切割数据对切割力,表面粗度和芯片形态的影响的评估.
- 测试材料的硬化和特定的切削力变化与切削层横截面形状.
- 拟议的优化算法的应用.
主要成果:
- 切割参数显著影响切割力,表面粗度和碎片形成.
- 在加工过程中观察和分析材料的硬化.
- 发现特定的切削力随着切削层的截面形状而变化.
- 从2300N/mm2降低到1950N/mm2的特定切削力通过改变切削层截面,而不会影响表面质量.
结论:
- 切割层的截面形状是优化Ti6Al4V.转的关键因素.
- 加工参数可以调整,以显著降低切削力.
- 在不牺牲表面完整性的情况下,可以提高增材制造的Ti6Al4V的加工效率.
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