冲孔几何学对应力和应变分布在隐形眼镜拆模过程中的影响
Ching-Mu Cheng1, Yun-Shao Cho1, Tieh-Fei Cheng2
1Department of Electrical Engineering, Da-Yeh University, Changhua 515006, Taiwan.
Micromachines
|January 28, 2026
概括
针对隐形眼镜制造优化穿孔设计显著改善了拆模. 弧槽冲孔可提高镜头的稳定性和产量13%,降低生产成本.
科学领域:
- 生物材料工程 生物材料工程
- 制造过程 制造过程 制造过程
- 聚合物科学 聚合物科学
背景情况:
- 隐形眼镜制造依赖于高效的拆模工艺.
- 模具变形和粘附力可能会对镜片质量和产量产生负面影响.
- 优化穿孔几何学对于改善穿孔辅助拆模技术至关重要.
研究的目的:
- 为了优化冲击辅助隐形眼镜拆模的冲击几何形状.
- 为了评估穿孔设计对聚烯模具应力和延展分布的影响.
- 在镜头稳定性,拆模力和制造产量方面实验验证优化冲击的性能.
主要方法:
- 用有限元分析 (FEA) 来模拟应力和应变分布.
- 使用304L不钢穿孔的聚烯镜片模具.
- 实验验证涉及100多个拆模周期,包括缺陷检查和集中稳定性分析.
主要成果:
- 一个优化的冲孔设计,平坦的底部和中央弧形槽 (直径7毫米,深度0.75毫米) 显示出优越的应力分散.
- 优化的冲孔在拆模过程中减少了模具变形和范德瓦尔斯力,从而使镜头释放更加平稳.
- 优化冲孔的制造产量增加到82%,比平面冲孔 (69%) 提高13%.
结论:
- 优化的穿孔设计显著提高了隐形镜片拆模性能和制造产量.
- 这种改进的穿孔几何结构降低了开发成本,并增加了制造吞吐量.
- 优化的穿孔显示出在隐形眼镜行业广泛应用的巨大潜力.
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