通过连续激光实现EB-PBF Ti6Al4V垂直表面的抛光,具有半融颗粒特征
Xiaozhu Chen1,2, Congyi Wu1,2, Youmin Rong1,2
1State Key Lab of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, China.
激光抛光显著降低了电子束粉末床融合 (EB-PBF) Ti6Al4V零件的表面粗度. 这种方法实现了0.24μm的最小表面粗度 (Sa),增强了材料的应用.
科学领域:
- 材料科学 材料科学 材料科学
- 增材制造 增材制造 增材制造
- 表面工程是什么?表面工程是什么?
背景情况:
- Ti6Al4V的电子束粉末床融合 (EB-PBF) 会产生高的垂直表面粗度.
- 这种粗性限制了EB-PBF组件在苛刻领域的应用.
研究的目的:
- 调查红外连续波激光抛光,以改善EB-PBF Ti6Al4V.的垂直表面质量.
- 确定最佳的激光抛光参数,并开发一个预测模型.
主要方法:
- 坐标实验设计,以确定最佳的激光抛光参数.
- 红外连续波激光抛光的应用.
- 基于池动态的抛光模型的开发和验证.
主要成果:
- 实现最佳抛光,功率密度为10400kW/cm2,扫描速度为800mm/s,一次通过.
- 由此产生的表面粗度 (Sa) 降至0.24μm,改善了98.03%.
- 经过验证的抛光模型显示出1.24%的低误差.
结论:
- 红外激光抛光对于显著降低EB-PBF Ti6Al4V.表面粗性是有效的.
- 激光功率密度,扫描速度和抛光时间极大地影响表面形态和质量.
- 开发的模型准确地预测了抛光结果,有助于过程优化.
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