低温最小量滑辅助高速削2343ESR模具钢的加工性能
Ziyi Li1, Weimin Dong1, Shengwei Ba1
1College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China.
Materials (Basel, Switzerland)
|January 28, 2026
概括
低温最小量滑 (CMQL) 显著提高了2343ESR模具钢的高速削. 与干切相比,这种环保方法可以减少切削力,改善表面表面,并延长工具寿命.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 部落学 (tribology) 是一个学科.
背景情况:
- 提高2343ESR等先进模具钢的可加工性对于制造效率至关重要.
- 干切方法往往导致表面质量差,工具磨损迅速.
- 环境可持续的加工实践越来越重要.
研究的目的:
- 为了研究低温最小量滑 (CMQL) 在2343ESR模具钢的高速削中的有效性.
- 分析CMQL.的协同制冷和减少摩擦机制.
- 评估CMQL对切削力,表面粗度和工具寿命的影响.
主要方法:
- 在干切和CMQL条件下进行的比较高速削实验.
- 系统地调查切割参数对加工性能的影响.
- 通过显微镜观察分析工具磨损机制和工件表面完整性.
主要成果:
- 与干切相比,CMQL减少了15.7-25.2%的切削力和14.6-29.9%的表面粗度.
- 机械加工表面的撕裂,裂纹和微裂纹等缺陷被CMQL有效地抑制.
- 切削工具的粘合剂和侧面磨损显著减少,从而改善了工具的寿命.
结论:
- CMQL辅助高速削为2343ESR模具钢提供了高效,高质量和环保的加工解决方案.
- 该研究表明CMQL在先进的模具钢加工中具有广泛的应用潜力.
- CMQL有效地减轻了工具磨损,提高了表面完整性,促进了可持续的制造.
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