设计决策的可制造性评估,以减少单件和小批量生产中的材料多样性
Dorota Więcek1, Dariusz Więcek1, Ivan Kuric2
1Department of Production Engineering, Faculty of Mechanical Engineering and Computer Science, University of Bielsko-Biala, 43-309 Bielsko-Biała, Poland.
Materials (Basel, Switzerland)
|January 28, 2026
概括
本研究介绍了一种方法来减少制造中的材料多样性,降低成本和库存. 有效的材料管理显著降低了项目数量和总生产费用.
科学领域:
- 制造业 工程 制造工程
- 运营研究 运营研究
- 工业管理 工业管理
背景情况:
- 减少材料多样性对于优化单件和小批量制造的生产至关重要.
- 当前的方法往往忽视了材料选择对整体成本和运营的综合影响.
研究的目的:
- 介绍一种以输入材料选择为重点的设计可制造性评估方法.
- 为了在特定的生产环境中减少材料多样性及其相关成本.
主要方法:
- 将替代材料分析与基于活动的成本计算 (ABC) 结合起来.
- 集成实际和计划的材料需求数据.
- 评估半成品替代对订单执行前成本和交付时间的影响.
主要成果:
- 一个案例研究表明,物品减少了41% (从32个减少到19个),节省了大约11,000 PLN的成本.
- 运营效益包括供应商减少,检查/接收操作减少,库存水平降低.
- 该方法共同评估材料替代的成本和交付时间影响.
结论:
- 集成设计,技术和物流数据有效合理化了机械制造中的材料管理.
- 减少材料的多样性导致大幅降低总成本和提高运营效率.
- 拟议的方法支持在材料选择中进行知情决策,以提高可制造性.
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