工具磨损预测方法的研究基于CNN-ResNet-CBAM-BiGRU的研究
Bo Sun1, Hao Wang1, Jian Zhang1
1School of Mechanical and Vehicle Engineering, Changchun University, Changchun 130022, China.
Sensors (Basel, Switzerland)
|January 28, 2026
概括
这项研究引入了一种混合深度学习模型,用于精确预测工具磨损. 这种新的方法增强了特征提取和时间依赖模型,大大提高了预测准确性和稳定性.
科学领域:
- 机械工程 机械工程
- 人工智能的人工智能
- 机器学习 机器学习
背景情况:
- 工具磨损预测对于制造效率和安全至关重要.
- 现有的方法在特征提取和梯度问题上扎.
- 准确的预测需要对复杂的传感器数据进行强大的建模.
研究的目的:
- 开发一个先进的深度学习模型,用于增强工具磨损预测.
- 为了解决特征提取,消失梯度和精度的局限性.
- 提高工具磨损预测系统的稳定性和性能.
主要方法:
- 一个混合深度神经网络,结合了卷积神经网络 (CNN),残余网络 (ResNet),卷积块注意模块 (CBAM) 和双向门循环单元 (BiGRU).
- 构建一个34维的多域特征集 (时间,频率,时间频率) 与z-score规范化.
- 集成ResNet剩余连接以实现深度网络稳定性和CBAM以进行自适应性特征重权.
- 使用BiGRU进行双向时间依赖模型和完全连接层进行回归.
主要成果:
- 拟议的混合架构在PHM2010数据集上的基线深度学习模型上表现出卓越的稳定性和预测性能.
- 与基线CNN模型相比,废除研究显示出显著的改善:平均绝对误差 (MAE) 减少了47.5%,根平均平方误差 (RMSE) 减少了68.5%,R平方增加了14.5%.
- 该模型有效地捕获时间依赖性,并提取相关特征,以准确估计工具磨损.
结论:
- 混合CNN-BiGRU模型与ResNet和CBAM提供了一个强大的解决方案,用于准确预测工具磨损.
- 这种方法有效地减轻了消失的梯度,并增强了特征表示.
- 这些发现使得在工业应用中更可靠,更精确地监测工具状况.
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