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复杂的插件周围复杂的几何体的体积增材制造复杂的插件
Ahmad Bagheri1, Mohammad Reza Zakerzadeh2, Mohammad Jafar Sadigh1
1School of Mechanical Engineering, College of Engineering, University of Tehran, PO Box 4563-11155, Tehran, Iran.
Scientific reports
|January 28, 2026
概括
断层体积增材制造 (VAM) 难以处理复杂的插件. 定向优化方法提高了印刷质量,并使印刷复杂的几何形状围绕具有挑战性的,封闭插件.
科学领域:
- 增材制造 增材制造 增材制造
- 聚合物科学 聚合物科学
- 光学工程是指光学工程.
背景情况:
- 断层体积增材制造 (VAM) 能够通过投射光线到光敏树脂中,在现有插件周围打印聚合物结构.
- 复杂的打印,包括VAM插件仍然是一个重大挑战,限制了该过程的适用性.
研究的目的:
- 在复杂的周围打印时,检查断层VAM的功能和挑战,包括插件.
- 提出和评估基于封闭的定向优化方法,以提高印刷品质和保真度.
主要方法:
- 开发了一个基于光阻塞的成本函数来预测光学剂量质量.
- 优化插入和打印模型的定向,最大限度地提高voxels的光照射方向.
- 使用商业树脂进行模拟和物理打印实验.
- 利用微型CT图像进行印刷结构的详细分析.
主要成果:
- 传统的VAM与复杂的插件扎,导致未打印的区域.
- 建议的定向优化显著提高了印刷质量,并减少了未打印面积.
- 实现了更高的打印准确度和插入内置深度的增加.
- 物理打印与模拟预测密切匹配,验证了该方法的有效性.
结论:
- 定向优化对于成功使用复杂,封闭插件的断层VAM至关重要.
- 这种方法扩展了VAM在具有挑战性的几何形状周围打印复杂几何形状的能力.
- 该方法克服了复杂的重印应用的传统制造的局限性.
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