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为烟雾报警生产线开发和实施数字双胞胎车间
1School of Mechanical and Electrical Engineering, Ningbo Polytechnic University, Ningbo, Zhejiang, China.
PloS one
|January 29, 2026
概括
本研究介绍了一个数字双胞胎研讨会,用于烟雾报警器的生产,提高效率和质量控制. 该系统改善了生产跟踪和缺陷识别,同时大大降低了劳动力成本.
科学领域:
- 工业工程 工业工程 工业工程
- 制造系统制造系统的制造
- 数字双胞胎是一个数字双胞胎.
背景情况:
- 传统的烟雾报警器制造面临着低效率,生产状态跟踪和质量缺陷可追溯性的挑战.
- 实施先进的数字解决方案对于现代化制造工艺至关重要.
研究的目的:
- 为烟雾报警生产线提出和验证数字双胞胎车间方法.
- 解决手工生产中的低效率和可追溯性问题.
主要方法:
- 对烟雾报警器生产车间进行需求分析.
- 建立了一个数字双胞胎车间系统架构.
- 开发了一个工作坊数字双胞胎模型和信息系统架构.
- 通过多源异质数据收集实现了虚拟物理映射.
主要成果:
- 在现实生产环境中成功验证了数字双胞胎研讨会.
- 启用了诸如生产进度跟踪,质量控制和设备监控等功能.
- 在缺陷识别率上实现了3.2%的增长.
- 将产品缺陷率降低到0.1%以下.
- 与传统方法相比,劳动力成本降低了96.7%.
结论:
- 数字双胞胎车间显著提高了烟雾报警器制造的生产效率和质量.
- 实施的系统为跟踪,控制和监控提供了强大的解决方案.
- 数字双胞胎技术为制造业提供了巨大的经济效益和运营改进.
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