生物制造业高效技术转让的QbD框架
1Process Sciences and Development, Boston Institute of Biotechnology, Southborough, MA, USA don.ornek@bostonbib.com.
PDA journal of pharmaceutical science and technology
|January 30, 2026
概括
实施设计质量 (QbD) 原则简化了客户和合同组织之间的技术转让. 这种系统的方法提高了效率,缩短了时间表,并确保了监管合规的产品质量一致.
科学领域:
- 制药制造业和技术转让 制药制造业和技术转让
- 生物制药品的质量管理系统
背景情况:
- 向合同开发和制造组织 (CDMO) 转让技术是复杂的,通常涉及扩大/缩减挑战.
- 过程复杂性可以延长开发时间表,增加资源使用,影响监管合规性.
- 现有的方法可能无法充分解决转移制造工艺的固有风险.
研究的目的:
- 将设计质量 (QbD) 作为一个系统的框架来缓解技术转让的复杂性.
- 为在关键技术转让阶段整合QbD原则提供战略方法.
- 提高整体技术转让效率和产品质量.
主要方法:
- 将QbD原则整合到技术转让的五个关键阶段:工作开发范围,信息转移和故障模式和影响分析 (FMEA),技术转移和试点运行,生产前活动和当前良好的制造实践 (cGMP) 生产.
- 在QbD框架内嵌入系统的风险评估和缓解策略.
- 专注于定义关键过程参数和关键质量属性.
主要成果:
- 在整个技术转让生命周期中展示了QbD实施的战略方法.
- 促进了客户和CDMO之间更有效的知识转移和理解.
- 实现了可扩展和可重复的制造工艺的开发.
结论:
- 采用QbD驱动的方法学显著提高了技术转让的效率,并降低了相关风险.
- 实施QbD可确保产品质量的一致性,并促进监管合规.
- 这种系统框架支持稳健的工艺开发和成功的制造业扩展.
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