基于影响系数方法和双速控制的高速转子平衡器的设计和验证
Pourya Kord Gharehcheloo1, Farhad Fani Saberi2, Mahnaz Shamshirsaz3
1Department of Electrical Engineering, Amirkabir University of Technology, Tehran, Iran.
Scientific reports
|February 7, 2026
概括
这项研究引入了一种新的旋转器平衡装置,该装置使用影响系数方法进行精确的质量校正. 先进的平衡器可确保在高转速到9500RPM的高转速下精确地平衡旋转器.
科学领域:
- 机械工程 机械工程
- 振动分析 振动分析
- 旋转机动力学 旋转机动力学
背景情况:
- 旋转器平衡对于顺利运行和寿命至关重要.
- 更高的旋转速度放大了离心力,提高了平衡精度.
- 现有的平衡方法在高速时可能缺乏精度.
研究的目的:
- 为了设计和验证一个新的旋转器平衡装置.
- 实施影响系数方法进行质量校正.
- 为了确保在高速旋转速度下安全和准确的平衡.
主要方法:
- 设计了一种新型平衡器,采用影响系数方法.
- 实施了双速控制系统 (PWM和轮传动).
- 使用负载电池和用于力和相位测量的光学近距离传感器.
- 进行模态分析和运动模拟以进行验证.
主要成果:
- 均衡器的设计是为了使用影响系数方法进行精确的质量校正.
- 模态分析显示最低的自然频率为216 Hz.
- 在不引起振动的情况下,证实安全运行高达9500RPM.
- 运动模拟验证了控制方程和传感器错位效应.
- 确定了高达0.25毫米的传感器错位容忍度.
结论:
- 新型平衡器设计使用影响系数方法准确地纠正旋转器失衡.
- 该系统经过验证,可在高速 (高达9500RPM) 时进行安全和精确的操作.
- 该研究证实了模型的准确性,并量化了错位容忍度.
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