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沉浸式入口喷嘴形状对宽板连续造模具中泥引进行为的影响
Guangzhen Zheng1, Lei Ren1, Jichun Yang1
1School of Rare Earth Industry, Inner Mongolia University of Science and Technology (IMUST), Baotou 014010, China.
Materials (Basel, Switzerland)
|February 13, 2026
概括
控制潜水入口喷嘴设计和浸泡深度是防止连续造中污渣被入的关键. 圆形喷嘴比圆形喷嘴提供更高的流动稳定性,减少了板块的表面缺陷.
科学领域:
- 材料科学 材料科学 材料科学
- 流体动力学 流体动力学
- 金工程 金工程 金工程
背景情况:
- 连续造模具中的渣引入会导致板块的表面缺陷显著.
- 潜水入口喷嘴的设计极大地影响了钢的流量和废渣的引入.
研究的目的:
- 调查圆形和圆形潜水入口喷嘴对渣引进的影响.
- 确定造速度和沉浸深度对渣引进行为的影响.
- 确定最佳的操作参数,以最大限度地减少废渣的携带.
主要方法:
- 利用1:4尺度的水油物理模型和数值模拟.
- 采用高速摄像机来可视化阴茎波动和油滴引流.
- 应用了交替控制变量方法来定义无和带入区域.
主要成果:
- 建立了不同操作条件的临界造速度和沉浸深度.
- 发现,沉浸深度增加和造速度降低可以减少半径波动 (RMS).
- 与圆喷嘴相比,圆形喷嘴创造了更对称的流场,增强了稳定性,减少了与圆喷嘴相比的污泥入风险.
结论:
- 优化喷嘴几何和操作参数 (浸泡深度,造速度) 可以防止渣被入.
- 圆形喷嘴在半径附近提供卓越的流动稳定性,减轻表面缺陷.
- 结果为连续造生产中的工业参数控制提供了有价值的参考资料.
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