在增材制造材料中,多层和多通道沉积缺陷以及层间控制策略
1Case Western Reserve University, Cleveland, United States of America.
PloS one
|February 20, 2026
概括
本研究引入了一种新的模糊逻辑控制策略,以提高增材制造中的尺寸精度. 实时层间控制系统有效地减少了复杂结构中的偏差,提高了组件质量.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 控制系统 控制系统
背景情况:
- 增材制造 (AM) 在复杂的多层和多通道沉积的维度准确性方面面临挑战.
- 在AM元件,特别是管道接头中的残余应力和变形会影响结构完整性.
研究的目的:
- 提出和验证一种新的实时层间控制策略,以提高增材制造中的尺寸精度.
- 为了研究模糊逻辑控制器在管理复杂几何形状的沉积过程中的有效性.
主要方法:
- 使用有限元分析 (FEA) 来模拟管道接头的温度场,残余应力和变形.
- 设计了一个模糊逻辑控制器,以根据实时高度偏差及其变化速率自适应调节堆叠速度.
- 在简单的垂直,倾斜和复杂的道结构上进行了实验验证.
主要成果:
- 在FEA中,主要和分支管道交叉处的残余应力更高,交叉中心的变形更大.
- 模糊逻辑控制策略证明了有效的偏差最小化:垂直结构的最大0.13毫米.
- 在倾斜结构中实现了稳定的层增长,在道结构的顶层,最大误差为0.25mm.
结论:
- 拟议的基于模糊逻辑的实时层间控制策略显著提高了增材制造中的尺寸精度.
- 该策略对各种复杂结构有效,包括倾斜和多通道设计.
- 这种方法为提高增材制造组件的质量和可靠性提供了可行的解决方案.
相关概念视频
Fatigue
Fatigue occurs when materials rupture under repeated or fluctuating loads, even at stress levels far below their static breaking strength. It typically results in brittle failure, even for ductile materials. It is a critical consideration in designing machines and structural components subjected to repetitive or varying loads. The nature of these loadings can range from fluctuating loads like unbalanced pump impellers causing vibrations to repeatedly bending a thin steel rod wire back and forth...
Yield Criteria for Ductile Materials under Plane Stress
In designing structural elements and machine parts using ductile materials, it is crucial to ensure that these components withstand applied stresses without yielding. Yielding is initially determined through a tensile test, which evaluates the material's response to uniaxial stress. However, tensile stress is insufficient when components face biaxial or plane stress conditions This condition requires advanced criteria to predict failure.
The Maximum Shearing Stress Criterion, also known as the...
The Maximum Shearing Stress Criterion, also known as the...
Concrete
Concrete is a vital construction material extensively used worldwide, primarily valued for its strength, durability, and versatility, which it provides for various structural designs. Concrete generally comprises ingredients like Portland cement, coarse gravel, fine sand, and water. Concrete can be mixed by simple hand methods or industrially at computer-controlled plants. The mixture consists of aggregates and a paste made from water and Portland cement. This paste coats the aggregates and,...
Retarders
Retarders are chemical admixtures designed to extend the setting time, which is especially useful when there is a delay in sequential concrete pours to prevent cold joints and to achieve a cohesive structure. Retarders, when used in appropriate amounts, can also enhance the architectural appearance of exposed aggregate finishes.
The function of retarders is to delay the setting of concrete, and this effect can be measured using a penetration test. The retardation process involves adding...
The function of retarders is to delay the setting of concrete, and this effect can be measured using a penetration test. The retardation process involves adding...
Design Example: Managing Concrete Workability
This example deals with managing the workability of concrete for a raft foundation project under hot weather conditions. Workability is crucial for ensuring the concrete is easy to place, compact, and finish. In this scenario, a slump test — a common method to measure the workability of fresh concrete — initially indicated low workability. This was attributed to the rapid water loss from the concrete mix, exacerbated by the high temperatures causing the course aggregates to heat up.
To address...
To address...
Methods of Medium Optimization
Optimizing growth media enhances microbial proliferation and maximizes product yield. Statistical experimental design methodologies provide structured and reproducible approaches, offering progressively higher levels of robustness and efficiency.The One-Factor-at-a-Time (OFAT) MethodThe One-Factor-at-a-Time (OFAT) method involves adjusting a single variable while keeping all others constant. However, it cannot detect interactions between variables, often leading to suboptimal outcomes when...


