在风力轮机制造中使用数字双胞胎进行自适应的人机协作
Ali Ahmad Malik1, Tariq Masood2
1Industrial and Systems Engineering, Oakland University, Rochester, Michigan, 48309, USA. aliahmadmalik@oakland.edu.
Scientific reports
|February 25, 2026
概括
协作机器人 (cobots) 被集成到风力轮机制造中,以自动化任务,降低成本和提高效率. 这种混合方法增强了人机协作,用于组装大型组件.
科学领域:
- 制造业自动化 制造业自动化
- 机器人技术在工业中的应用
- 可再生能源技术可再生能源技术
背景情况:
- 风能行业正在经历快速增长,轮机的容量和尺寸正在增加.
- 传统自动化对大型风力轮机制造具有挑战性,原因是频繁的设计更改和复杂的组装任务.
- 大型风力轮机组件的手工组装对人类能力构成重大挑战.
研究的目的:
- 提出并开发一种混合自动化方法,用于使用协作机器人 (cobots) 制造风力轮机.
- 降低制造成本,提高生产速度,改善风力轮机组装工作条件.
- 通过数字双胞胎技术引入机器人设计,调试和操作的框架.
主要方法:
- 将移动协作机器人 (cobots) 集成到风力轮机组装过程中.
- 与全球领先的风力轮机制造商开发案例研究.
- 实施用于机器人生命周期管理的数字双胞胎框架.
- 创建一个人机接口,利用智能手表进行无互动.
主要成果:
- 证明了混合人机系统用于自动化风力轮机制造的可行性.
- 在制造过程中确定了适合协作自动化的关键领域.
- 成功开发并测试了一种移动机器人助理,用于与人类操作员合作.
- 为其他大型组件制造业展示了开发系统的可扩展性.
结论:
- 协作机器人为风力轮机制造业中复杂和劳动密集型任务的自动化提供了可行的解决方案.
- 数字双胞胎框架和智能手表界面促进了高效的设计,操作和人机交互.
- 拟议的混合自动化方法可以适应各种大型制造应用,提高效率和安全性.
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