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动态切削力预测模型和超声波振动辅助的实验研究
Yangyu Wang1,2, Yao Wang1,2, Pengcheng Ni1,2
1College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310014, China.
Micromachines
|February 27, 2026
概括
超声波振动辅助带显著降低了切削力,并改善了难以加工的材料的表面质量. 与传统方法相比,这种新的方法提高了削效率和可预测性.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
背景情况:
- 传统的带面临着由于刀片压缩而导致的切削力波动,低效率和可预测性差的挑战.
- 像304不钢这样难以加工的材料加剧了这些问题.
研究的目的:
- 开发和验证用于超声波振动辅助带的动态切削力模型.
- 研究超声波振动对切削力和表面质量的影响.
主要方法:
- 使用弦振动方程建立了一个动态的刀模型.
- 开发了一种多牙动态切削力预测模型,考虑在超声波振动下可变的切削深度.
- 进行了传统和超声波辅助带之间的比较实验.
主要成果:
- 拟议的模型准确地预测了动态切削力,平均相对误差为5.44%.
- 超声波振动辅助的削将平均切削力降低了~15%,料力降低了~18%.
- 沿料方向的表面粗度减少了 ~21%.
结论:
- 超声波振动辅助带切削有效减轻切削力波动,提高了切性能.
- 这种方法为提高难以切割的材料的加工提供了可行的解决方案.
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