使用多域声学特征和SHAP增强的梯度增强模型,对AISI 316L的基于声音的工具磨损分类
Savaş Koç1, Mehmet Şükrü Adin2, Ramazan İlenç1
1Engineering Faculty, Batman University, Batman 72100, Turkey.
Materials (Basel, Switzerland)
|March 14, 2026
概括
本研究使用声音分析和梯度增强模型来对不钢加工中的工具磨损进行分类. 该方法准确地识别了工具条件,为制造质量控制提供了低成本,无接触的解决方案.
科学领域:
- 制造业 工程 制造工程
- 信号处理 信号处理
- 机器学习 机器学习
背景情况:
- 可靠的工具磨损监测对于加工质量和防止停机时间至关重要.
- 声学信号提供了一种非接触式方法来评估工具与工件之间的相互作用.
研究的目的:
- 开发和评估一个基于声音的分类框架,用于识别在AISI 316L不钢制中工具磨损状态.
- 评估高级梯度增强模型对此分类任务的有效性.
主要方法:
- 在转操作期间记录了声信号,切割参数保持不变.
- 540个多域声学特征被提取并使用Boruta,LASSO和SHAP分析进行细化.
- LightGBM,XGBoost和CatBoost分类器被训练并使用分层的10倍交叉验证进行评估.
主要成果:
- 轻GBM和XGBoost实现了高性能,平均准确度超过0.96和出色的PRC-AUC和ROC-AUC值 (0.98-1.00).
- 这些模型在未穿过和严重磨损状态下表现出明显的分离性,轻微磨损是最具挑战性的类别.
- 通过SHAP增强的特征选择产生了一个紧的,信息化的特征子集.
结论:
- 梯度增强模型与SHAP增强的特征选择相结合,为316L转中的工具磨损分类提供了有效,低成本,无接触的解决方案.
- 拟议的框架可以加强制造质量控制,减少非计划停机时间.
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