优化模具关键组件的设计,以提高板材质量:紧固机制和狭窄的铜板
Wenxue Wang1,2, Yu Wang1, Mingjun Qiu2
1College of Materials Science and Engineering, Chongqing University, Chongqing 400044, China.
Materials (Basel, Switzerland)
|March 14, 2026
概括
优化的连续造模具组件,包括紧机制和窄面铜板,显著减少钢板角缺陷,提高表面质量. 这提高了运营稳定性,并延长了部件的寿命,从而获得更大的经济效益.
科学领域:
- 金工程 金工程 金工程
- 材料科学 材料科学 材料科学
背景情况:
- 连续造模具的性能极大地影响了钢板表面质量和生产效率.
- 弱角缺陷和运营不稳定是钢铁生产中持续存在的挑战.
研究的目的:
- 为了优化连续造模具的宽面紧机制和窄面铜板.
- 解决和减轻钢板角缺陷,提高运行稳定性.
主要方法:
- 设计并机械分析了圆盘弹-液压复合紧机制,以获得可靠的紧力.
- 开发了基于固化收缩原理的狭面铜板的外部孔结构.
- 在一个宽而重的板块连续造项目 (250 mm × 2500 mm) 上进行了工程设计计算和实际应用测试.
主要成果:
- 优化的紧固机制显示出增强的结构刚性.
- 这种新型的窄面铜板有效地减少了角落裂和部件磨损.
- 在板块角落实现了更好的传热均性.
结论:
- 模具组件的综合优化显著提高了钢板表面质量.
- 改进的设计延长了模具组件的使用寿命.
- 通过提高效率和减少缺陷,实现了大量的经济效益.
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