机械分析和验证研究对LSAW管道的JCO成形过程的不对称四点曲
Zhiyuan Zhang1, Yi Liu1, Zhiwen Lu1
1School of Intelligent Manufacturing, Luoyang Institute of Science and Technology, Luoyang 471023, China.
Materials (Basel, Switzerland)
|March 14, 2026
概括
不对称的四点空气曲 (AFB) 工艺提高了JCO对大直径纵向潜弧接 (LSAW) 管道的成型效率. 这种方法显著降低了管道圆性,并提高了整体生产质量和效率.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
背景情况:
- 大直径纵向潜弧管 (LSAW) 对于石油和天然气输送至关重要.
- 在管道制造中,JCO成型过程至关重要.
- 提高成型效率和降低管道卵度是关键的挑战.
研究的目的:
- 为LSAW管道制造引入和验证一个不对称的四点空气曲 (AFB) 工艺.
- 提高JCO成型过程的效率和质量.
- 为了最大限度地减少剩余的直线段和管道度.
主要方法:
- 开发一种不对称的四点空气曲 (AFB) 工艺.
- 在成型过程中分析曲时刻和机械模型.
- 分析公式的推导,用于在回弹之前和之后形成指数.
- 实验和有限元模拟 (FES) 验证AFB过程.
主要成果:
- 该AFB过程证明了高精度,在实验,模拟和理论结果之间存在很小的误差.
- 由AFB形成的管道的圆度低于0.66%,明显低于对称的四点空气曲 (SFB).
- AFB工艺提高了成型质量和生产效率.
结论:
- 非对称的四点空气曲 (AFB) 工艺是LSAW管道JCO成型的可行和可靠的方法.
- 与SFB相比,AFB在减少管道圆性方面提供了卓越的性能.
- 该研究促进了LSAW管道制造技术的进步.
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